Ring Die Wrapping Machine

Manually hoist the workpiece to the position of the front idler rollers → Adjust the front and rear guard rollers → Use the button to adjust the panel lifting until the rotating ring can pass through the center of the ring die → Pull out the film head and attach it to the surface of the ring die → Press the start button to begin wrapping → Press the stop button after it is completed → Manually hoist the ring die away and place the next one → Repeat the cycle.

Classification :

PRODUCT DETAILS

Ring Die Size

Outer diameter: 360-1330mm

Inner diameter: 280-1145mm

Width: 76-460mm

Weight: 24-1300kg

Working Principle

Manually hoist the workpiece to the position of the front idler rollers → Adjust the front and rear guard rollers → Use the button to adjust the panel lifting until the rotating ring can pass through the center of the ring die → Pull out the film head and attach it to the surface of the ring die → Press the start button to begin wrapping → Press the stop button after it is completed → Manually hoist the ring die away and place the next one → Repeat the cycle.

Performance

1. Ring-type eccentric wheel structure with adjustable driving force, solving the problem of frequent replacement of worn rotating wheel parts.

2. Heavy-duty rubber-coated idler roller mechanism with VFD control for soft start and stop, ensuring stable rotation.

3. Detection switch positions the rotating ring opening.

4. All moving parts are equipped with protective covers to ensure absolute safety during operation.

5. The control system adopts 24V safety voltage, with an external touch screen interface for direct parameter modification.

6. Equipped with leakage protector and overload circuit breaker to effectively prevent leakage and overload.

7. Simple operation with one-key start/stop and multiple emergency stop buttons.

8. Safe, stable, efficient, and user-friendly.

9. The machine has passed ISO9001 system certification.

Main Technical Parameters

Model BH-G500 BH-G260
Width 70-490mm 70-220mm
Outer diameter 600-1500mm 300-600mm
Inner diameter 570-1300mm 250-600mm
Packaging material Wrapping film, woven bag, kraft paper (suitable for belt width 70-90mm) Wrapping film, woven bag, kraft paper (suitable for belt width 70-90mm)
Ring rotation speed 20-50r/min (VFD control) 20-60r/min (VFD control)
Idler roller speed 2-7m/min (VFD control) 2-7m/min (VFD control)
Idler roller load capacity 1500kg 1500kg
Overlap range 30%-70% arbitrary overlap (adjustable) 30%-70% arbitrary overlap (adjustable)
Power About 4kw About 3kw
Voltage/Frequency 380V/60Hz 380V/60Hz
Weight About 1200kg About 1000kg

Main Configuration of BH-G500

Name Brand Model
Rotating ring motor Tuosu YSEJ 90L-4-2.2 (1 unit)
Idler roller motor Taibang YSE 70L-4-0.4 (2 units)
Panel lifting motor Taibang YSE -0.55 (1 unit)
Phase sequence protector SCHNEIDER RM22TG20
Contactor DELIXI LC1D18 M7C
Circuit breaker DELIXI C32N
PLC Taida DVP32EC
Touch screen Kunlun Tongtai 7102IE
VFD Zhongchen ZD100
Emergency stop button SCHNEIDER XB2-BS542
Start button SCHNEIDER XB2-BA31
Indicator light SCHNEIDER AD16-22D/S
Proximity switch South Korea AUTONICS 12-8DN
Terminals Taiwan TEND TBR-10
Bearing HRB Various types

Main Configuration of BH-G260

Name Brand Model
Rotating ring motor Tuosu YSEJ 80L-4-1.5 (1 unit)
Idler roller motor Taibang YSE 70L-4-0.4 (2 units)
Panel lifting motor Taibang YSE -0.37 (1 unit)
Phase sequence protector SCHNEIDER RM22TG20
Contactor DELIXI LC1D18 M7C
Circuit breaker DELIXI C25N
PLC Taida DVP32EC
Touch screen Kunlun Tongtai 7102IE
VFD Zhongchen ZD100
Emergency stop button SCHNEIDER XB2-BS542
Start button SCHNEIDER XB2-BA31
Indicator light SCHNEIDER AD16-22D/S
Proximity switch South Korea AUTONICS 12-8DN
Terminals Taiwan TEND TBR-10
Bearing HRB Various types

Packaging And Shipping

The company always adheres to the business philosophy of "quality first, reputation foremost" and the business principle of "customer first, quality as the soul". We strictly follow ISO quality standards to control the entire production process, strive for excellence in every product, and do our best to provide customers with safe, reliable, high-quality, well-designed, cost-effective products and efficient and fast delivery services.

GUANGZHOU PENGFA

EXHIBITION

All of the company's products have passed the strict technical testing and certification of relevant national departments. With stable and reliable quality and efficient production and supply capabilities, the company has won the wide recognition and good reputation of global customers and continues to export high-quality Chinese pellet mill core component products and advanced manufacturing technology experience to overseas markets.

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FAQ

Q: What are the common wear-resistant materials used in ring dies?

A: The mainstream materials used are high-chromium stainless steel and alloy steel forging. For processing biomass raw materials such as wood chips and straw, high wear-resistant alloy steel is preferred. Corrosion-resistant stainless steel ring dies are suitable for processing livestock, poultry and aquatic feed.

Q: Are the ring die and pressure roller skin core components of a pellet mill?

A: Both are core consumable parts in pelleting. The material is extruded and formed by the ring die hole, and the pressure roller skin presses the material to complete the pelleting operation, which directly affects the pelleting quality and the overall machine output efficiency.

Q: What are the advantages of forged rings compared to ordinary cast rings?

A: The internal metal structure of the forging is dense, without defects such as pores or sand holes, and its tensile strength, wear resistance and fatigue resistance are more outstanding, resulting in a longer service life under long-term continuous operation.

Q: What equipment is suitable for forged rings?

A: Forged rings are mostly used for ring die blanks and load-bearing ring components in large machinery. They are semi-finished products forged from ring dies and are suitable for various high-load pellet mill pressure-bearing structures.

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