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CNC Vertical Lathe

CNC Ring-Die Heavy Vertical Lathe (CK5112ATC / CK5116ATC & CK5112ATC+C / CK5116ATC+C) -- The most ideal, unique lathe for ring die machining ( Rough turning / Semi-turning / Finish Turning ). It can do the finish turning on the material with the hardness to HRC65 (Precision Grade ±0.05mm) and the roughness to Ra1.1. The grinding lathe is unnecessary during ring-die process.

Classification :

Ring Die Production Equipment

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PRODUCT DETAILS

High precision、High Rigidity、Heavy Cutting、High Efficiency

■ The beam and base adopt the excellent resin bonded sand cast iron、thick rib plate and multi-layer body structure after normalization to ensure the equipment’s high rigidity and stability;
■ The stand column and beam adopt wide MBI guideway with perfect loading capacity and shockproof function;
■ The beam adopts steel guideway and rolling & sliding composite structure with small friction resistance and long service life;
■ Ram adopts the perfect alloy-steel forgings with high density、high strength and abrasion resistance;
■ Great gear with precision grinding function together with ZF gearbox from Germany ensure the lathe output with big torque and high speed, 16 step mechanic gear shift or AC Variable frequency combined 4 step gear shift for the master drive’s option.

Excellent Composite Function

■ The second main shaft in BT50 Structure can directly install the standard BT50 drilling bits, milling bits and grinding wheel for the corresponding machining process;

■ The workbench with high precision indexing plate along CF axis and the self-centering hydraulic brake unit ensure this machine to run the composite function well.

ATC Tooling System

Key Technical Parameters

Model	CK5112	CK5116	CK5120
Max Cutting workpiece Diameter	1250mm	1600mm	2000mm
Workbench diameter	1000mm	1400mm	1800mm
Max workpiece height	1000/1200/1400/1600mm	1000/1200/1400/1600mm	1250/1600/1800mm
Max workpiece weight	5 ton	8 ton	10 ton
Max cutting force	20kn	25kn	30kn
Max cutting force of slant cutter frame	20kn	20kn	20kn
Total cutting force	35kn	40kn	45kn
Max torque of workbench	17.5kn.m	25kn.m	32kn.m
Circular speed range of workbench	6.3-200 r/min	5-160 r/min	3.2-100 r/min
Max slant degree of vertical cutter frame	±30°。	±30°。	±30°。
Feeding grade of vertical cutter frame	stepless	stepless	stepless
Feeding range of vertical cutter frame	0.1-500 mm/min	0.1-500 mm/min	0.1-500 mm/min
Feeding range of slant cutter frame	0.25-90 mm/min	0.25-90 mm/min	0.25-90 mm/min
Beam moving range	650/850/1050/1250 mm	650/850/1050/1250mm	900/1250/1750mm
Beam moving speed	440 mm/min	440 mm/min	440 mm/min
Vertical travel of vertical cutter frame	650/800 mm	800/1000/1100 mm	800/1000/1100 mm
Horizontal travel of vertical cutter frame	750 mm	950 mm	1200 mm
Moving speed of vertical cutter frame	3000 mm/min	3000 mm/min	1800 mm/min
Vertical travel of slant cutter frame	900 mm	900 mm	900 mm
Horizontal travel of slant cutter frame	630 mm	630 mm	630 mm
Moving speed of slant cutter frame	1800 mm/min	1800 mm/min	1800 mm/min
Cutter bar cross section size ( W * H )	40*40 mm	40*40 mm	40*40 mm
Main motor power	22 Kw	30 Kw	37 Kw
CNC System	FANUC / SIEMENS / GUANGSHU / HUAZHONG
Pendant Hand-held controllers	TOSOKU from Japan
Machine Size (LWH) (mm)	240024703500 Working Height:1000	283028703870 Working Height:1000	321040504200 Working Height:1250
Machine Weight (ton)	9	12	18
Remarks	When the vertical cutter frame is chose as the slant ram,the vertical travel can’t be prolonged; The first parameter is listed as the standard configuration if there are several parameters.

Packaging And Shipping

The company always adheres to the business philosophy of "quality first, reputation foremost" and the business principle of "customer first, quality as the soul". We strictly follow ISO quality standards to control the entire production process, strive for excellence in every product, and do our best to provide customers with safe, reliable, high-quality, well-designed, cost-effective products and efficient and fast delivery services.

EXHIBITION

All of the company's products have passed the strict technical testing and certification of relevant national departments. With stable and reliable quality and efficient production and supply capabilities, the company has won the wide recognition and good reputation of global customers and continues to export high-quality Chinese pellet mill core component products and advanced manufacturing technology experience to overseas markets.

Exhibition

FAQ

Q: What are the common wear-resistant materials used in ring dies?

A: The mainstream materials used are high-chromium stainless steel and alloy steel forging. For processing biomass raw materials such as wood chips and straw, high wear-resistant alloy steel is preferred. Corrosion-resistant stainless steel ring dies are suitable for processing livestock, poultry and aquatic feed.

Q: Are the ring die and pressure roller skin core components of a pellet mill?

A: Both are core consumable parts in pelleting. The material is extruded and formed by the ring die hole, and the pressure roller skin presses the material to complete the pelleting operation, which directly affects the pelleting quality and the overall machine output efficiency.

Q: What are the advantages of forged rings compared to ordinary cast rings?

A: The internal metal structure of the forging is dense, without defects such as pores or sand holes, and its tensile strength, wear resistance and fatigue resistance are more outstanding, resulting in a longer service life under long-term continuous operation.

Q: What equipment is suitable for forged rings?

A: Forged rings are mostly used for ring die blanks and load-bearing ring components in large machinery. They are semi-finished products forged from ring dies and are suitable for various high-load pellet mill pressure-bearing structures.

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