Forged Ring

Inspection Instrument: Ultrasonic Flaw Detector: RFD8000 Material: X46Cr13 (4Cr13/INOX) / SAE-8620(20CrNiMo) / 20CrMnTi (20MnCr5) (for ring-die);  SAE-4140 / 20CrMnTi (20MnCr5)/ 40Cr / SAE-1045 (for Roller shell)

Classification :

PRODUCT DETAILS

Forged Ring State   Delivery State with 5mm allowance 

 

Profiled Forged Ring State  

Delivery State with 5mm allowance

 

Inspection

  Container Loading

 

Inspection Instrument: Ultrasonic Flaw Detector: RFD8000

Material: X46Cr13 (4Cr13/INOX) / SAE-8620(20CrNiMo) / 20CrMnTi (20MnCr5) (for ring-die);  SAE-4140 / 20CrMnTi (20MnCr5)/ 40Cr / SAE-1045 (for Roller shell)

 

Technical Specification

DIN Standard

X46Cr13(INOX)

20CrNiMo& 20CrMnTi and 42CrMo

Other Grade

AISI 420

AISI8620 and AISI4140

 Material Type

Stainless Steel

Alloy Steel

Hardness

2x soft annealed max. 207HB

annealed to 170-210 HB

Material Allowance

 +5.0 mm (OD, H) radius / -5.0 mm (ID) radius

 Surface Finished

Machined(rough turned with material allowance)

 US Test / Inspection

SEP 1921 PG3, D, d (12/84) / EN 10204/3.1 (CA, BHN, US)

 Grain Size

(ASTM E112):6-8 ASTM

CHEMICAL COMPOSITION

DIN

X46Cr13

AISI 8620

AISI 4140

20CrMnTi

Werkstoff No.:

1.4034

1.6523

1.7225

C%

0.42 - 0.50

0.18 - 0.23

0.38 - 0.43

0.17-0.23

Mn%

<1.00

0.70 - 0.90

0.75 - 1.00

0.80-1.10

P%

<0.040

0.040

0.035

<0.035

S%

<0.030

0.040

0.035

<0.035

Si%

<1.00

0.20 - 0.35

0.20 - 0.35

0.17-0.37

Ni%

0.31-1

0.40 - 0.70

 

<0.30

Cr%

12.5 - 14.5

0.40 - 0.60

0.80 - 1.10

1.00-1.30

Mo%

 

0.15 - 0.25

0.15 - 0.25

<0.25

Ti%

 

 

 

0.04-0.10

SUPPLIED DOCUMENTS

Chemical Analysis Certificate / Ultrasonic Test Certificate / Mechanical Properties Certificate / Hardness Certificate / Grain Size Certificate / Charge Identification ( Order x Item )

NOTES: FORGINGS SHALL NOT BE WELDED OR REPAIRED.

Packaging And Shipping

The company always adheres to the business philosophy of "quality first, reputation foremost" and the business principle of "customer first, quality as the soul". We strictly follow ISO quality standards to control the entire production process, strive for excellence in every product, and do our best to provide customers with safe, reliable, high-quality, well-designed, cost-effective products and efficient and fast delivery services.

GUANGZHOU PENGFA

EXHIBITION

All of the company's products have passed the strict technical testing and certification of relevant national departments. With stable and reliable quality and efficient production and supply capabilities, the company has won the wide recognition and good reputation of global customers and continues to export high-quality Chinese pellet mill core component products and advanced manufacturing technology experience to overseas markets.

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FAQ

Q: What are the common wear-resistant materials used in ring dies?

A: The mainstream materials used are high-chromium stainless steel and alloy steel forging. For processing biomass raw materials such as wood chips and straw, high wear-resistant alloy steel is preferred. Corrosion-resistant stainless steel ring dies are suitable for processing livestock, poultry and aquatic feed.

Q: Are the ring die and pressure roller skin core components of a pellet mill?

A: Both are core consumable parts in pelleting. The material is extruded and formed by the ring die hole, and the pressure roller skin presses the material to complete the pelleting operation, which directly affects the pelleting quality and the overall machine output efficiency.

Q: What are the advantages of forged rings compared to ordinary cast rings?

A: The internal metal structure of the forging is dense, without defects such as pores or sand holes, and its tensile strength, wear resistance and fatigue resistance are more outstanding, resulting in a longer service life under long-term continuous operation.

Q: What equipment is suitable for forged rings?

A: Forged rings are mostly used for ring die blanks and load-bearing ring components in large machinery. They are semi-finished products forged from ring dies and are suitable for various high-load pellet mill pressure-bearing structures.

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