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| Quantity: | |
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3. Ring-die Manufacture from China Scheme
-----Four - roll Gun Drill
The Classic deep hole drilling machine for ring - die
■ High performance price ratio classic machine；
■ Intelligent control, Stable & reliable；
■ Humanized operation, easy to learn；
■ The preferred machine of ring-die manufacturers；
■ Ring-die dedicated drilling system, Mature hardware and software systems, user-friendly, intuitive interface, stable performance, no programming, the relevant parameters of the hole through the CNC system interface can be filled.
■ Motors with anti-oil, anti-corrosive function etc.
Key Technical Parameters: CNC 4-roll gun drill for ring die
No | Component | Parameter | Features | ||
1 | NC Control System | Z228i Special System | User friendly, intuitive interface, stable performance, no programming required. | ||
2 | Spindle number | 4 spindles | Each Spindle RPM real-time monitor | ||
3 | Spindle RPM | 0-15000 r/min | Frequency control, free rotating speed monitor setting | ||
4 | Tool fitting way | Plug-in type+ ER20 collect lock | Combine both advantage of the fitting ways | ||
5 | Tool holder applicable range | Ø4、 Ø10 | Fully compatible with various size f drill bits holder in this field | ||
6 | Drilling range | Ø1 ～ Ø6 mm | Auto load the machining data of different hole (pressure / feed / rotation speed) | ||
7 | Spindle Oil Supply Method | Direct Oil Supply | DEUBLI Use USA N rotating joint for direct oil supply | ||
8 | Spindle Oil Supply Switch | 4 axis independent high-speed switch | Convenient for stop the oil supply to the redundant spindle when drilling the left single row. | ||
9 | Spindle belt protection | yes | |||
10 | Drill bit space display | NC System digital display, alarm protection | Auto compute the drill bit space, real-time digit display, with position tolerance alarm, Totally avoid manual error | ||
11 | Spindle space adjustment range | 50～150 mm | The smallest drill bit spacing,the biggest drill bit space in this field can effectively reduce the left non-drilled rows for the ring die of different size, greatly shorten process time. | ||
12 | Max Outer Diameter | Ø1160 mm | |||
13 | Min Inner Diameter | Ø300mm | |||
14 | Max Die Thickness | ≤120MM | Can drill 150mm thickness with long-end tool | ||
15 | Max Die Height | 550 mm | |||
16 | Max Die Weight | 600KG | |||
17 | Die clamping way | 4 jaw independent chuck | Easy to adjust | ||
18 | Turn-key die adjustment | Z228I system unique die-alignment design | |||
19 | Guide slide-arm structure | Double linear guide rail | Unique design, flexible cylinder control, more convenient to use (Patented Design) | ||
20 | Remaining process time | Auto compute | Real-time update according to feed rate | ||
21 | Drill bits spacing / Remaining row | Auto compute | One key realize, no need to compute by user | ||
22 | Back to appointed row & hole function | Auto react | Input the appointed row and hole number then enter | ||
23 | Side rows relief hole depth control | Intelligent calculation | Side rows relief hole special depth mode | ||
24 | Even number hole check | Avoid wrong input in the hole number by hand | |||
25 | Tool - sharpen hint | Countdown counting | |||
26 | Feed speed range | ≤1500 ㎜/min | Multi-step different speed flexible feed acceleration, unique design, good for the drill bits | ||
27 | Fast forward / back speed | ≤6000 ㎜/min | Multi grade option | ||
28 | Approach speed | 120~1200 mm/min | Especially suitable for decompression drilling, high efficiency | ||
Main Parts | |||||
29 | NC Rotary Table | Yantai -universal | |||
30 | Main spindle bearing | FAG / NSK | |||
31 | Main spindle motor | 4x2.2KW Variable Frequency motor | |||
32 | Spindle Frequency Converter | Mitsubishi | |||
33 | Electrical Components | Schneider | |||
34 | Wiring terminal | Phoenix | |||
35 | Electric cabinet Air Conditioner | WORLDER (Wuxi ) | |||
36 | Oil Mist Purifier | BODHI ( Wuxi ) | |||
37 | Ball Screw | HIWIN (TAIWAN) | |||
38 | Linear guide rail | HIWIN (TAIWAN) | X axis uses cylindrical roller heavy load linear guide rail | ||
39 | Machine Frame Material | Whole work-piece casting | Meehanite cast iron whole piece casting, high deformation resistance, long term stable precision | ||
Hydraulic, Filtration, Cooling, Scrapes Removal System | |||||
40 | High Pressure Oil Pump | MOOG(German) * 2; Double pumps set solution | |||
41 | Max pressure | 18Mpa | |||
42 | Oil Pressure Control | ||||
43 | Max flow | 75L / Min | |||
44 | Oil Filtration | Multi grade filtering | 4 grade filtering: strong magnet + precipitation + strong magnet + filter cloth fine filtration | ||
45 | Filter fineness | 10 Um | Nylon filter cloth can repeatedly use after cleaning | ||
46 | Tank Capacity | 1000L | |||
47 | Oil Cooling | Oil cooling device (Compressor refrigerating) or Water Cooling device (Plate heat ex-changer); Equip according to customer machine quantity to save energy | |||
48 | Auto scrapes cleaner | Magnetic scrapes cleaner | Can set the start-stop interval time | ||
49 | Scrapes collect cart | Yes | Double layer trolley, upper layer for scrapes, bottom layer for oil, recycle every drop of oil | ||
Machining Accuracy | |||||
50 | Drilling slant deviation | ≤1/1000 | Length-diameter smaller than 100 | ||
51 | Drilling Size Precision | IT7～IT10 | refer to 45# steel, thermal refining | ||
52 | Drilling roughness | Ra0.4～Ra0.8 | Far higher than the industry standard Ra0.8 | ||
53 | Hole dividing Isosceles error | <0.03mm | Measure the ring die at 500mm (outer diameter) | ||
54 | Hole dividing joint error | <0.06mm | Measure the ring die at 500mm (outer diameter) | ||
Machine Power Supply (Total Power: 23KW) | |||||
55 | Main Spindle motor power | 8.8KW | With energy-saving control | ||
56 | Indexing motor power | 2KW | Servo motor for Workpiece rotary | ||
57 | Oil pump motor power | 7.5KW + 5.5 KW | Double pump set, arbitrary switched start-stop | ||
58 | Feed Servo motor power | 1.5KW | |||
59 | Oil cooler power | 3KW | Real - time temperature control | ||
Size and Weight | |||||
60 | Dimension : (L*W*H ) | 3700*2000*2700 (mm) | |||
61 | Main Machine Weight | 7500KG | |||
62 | Hydraulic system weight | 800KG | |||
3. Ring-die Manufacture from China Scheme
-----Four - roll Gun Drill
The Classic deep hole drilling machine for ring - die
■ High performance price ratio classic machine；
■ Intelligent control, Stable & reliable；
■ Humanized operation, easy to learn；
■ The preferred machine of ring-die manufacturers；
■ Ring-die dedicated drilling system, Mature hardware and software systems, user-friendly, intuitive interface, stable performance, no programming, the relevant parameters of the hole through the CNC system interface can be filled.
■ Motors with anti-oil, anti-corrosive function etc.
Key Technical Parameters: CNC 4-roll gun drill for ring die
No | Component | Parameter | Features | ||
1 | NC Control System | Z228i Special System | User friendly, intuitive interface, stable performance, no programming required. | ||
2 | Spindle number | 4 spindles | Each Spindle RPM real-time monitor | ||
3 | Spindle RPM | 0-15000 r/min | Frequency control, free rotating speed monitor setting | ||
4 | Tool fitting way | Plug-in type+ ER20 collect lock | Combine both advantage of the fitting ways | ||
5 | Tool holder applicable range | Ø4、 Ø10 | Fully compatible with various size f drill bits holder in this field | ||
6 | Drilling range | Ø1 ～ Ø6 mm | Auto load the machining data of different hole (pressure / feed / rotation speed) | ||
7 | Spindle Oil Supply Method | Direct Oil Supply | DEUBLI Use USA N rotating joint for direct oil supply | ||
8 | Spindle Oil Supply Switch | 4 axis independent high-speed switch | Convenient for stop the oil supply to the redundant spindle when drilling the left single row. | ||
9 | Spindle belt protection | yes | |||
10 | Drill bit space display | NC System digital display, alarm protection | Auto compute the drill bit space, real-time digit display, with position tolerance alarm, Totally avoid manual error | ||
11 | Spindle space adjustment range | 50～150 mm | The smallest drill bit spacing,the biggest drill bit space in this field can effectively reduce the left non-drilled rows for the ring die of different size, greatly shorten process time. | ||
12 | Max Outer Diameter | Ø1160 mm | |||
13 | Min Inner Diameter | Ø300mm | |||
14 | Max Die Thickness | ≤120MM | Can drill 150mm thickness with long-end tool | ||
15 | Max Die Height | 550 mm | |||
16 | Max Die Weight | 600KG | |||
17 | Die clamping way | 4 jaw independent chuck | Easy to adjust | ||
18 | Turn-key die adjustment | Z228I system unique die-alignment design | |||
19 | Guide slide-arm structure | Double linear guide rail | Unique design, flexible cylinder control, more convenient to use (Patented Design) | ||
20 | Remaining process time | Auto compute | Real-time update according to feed rate | ||
21 | Drill bits spacing / Remaining row | Auto compute | One key realize, no need to compute by user | ||
22 | Back to appointed row & hole function | Auto react | Input the appointed row and hole number then enter | ||
23 | Side rows relief hole depth control | Intelligent calculation | Side rows relief hole special depth mode | ||
24 | Even number hole check | Avoid wrong input in the hole number by hand | |||
25 | Tool - sharpen hint | Countdown counting | |||
26 | Feed speed range | ≤1500 ㎜/min | Multi-step different speed flexible feed acceleration, unique design, good for the drill bits | ||
27 | Fast forward / back speed | ≤6000 ㎜/min | Multi grade option | ||
28 | Approach speed | 120~1200 mm/min | Especially suitable for decompression drilling, high efficiency | ||
Main Parts | |||||
29 | NC Rotary Table | Yantai -universal | |||
30 | Main spindle bearing | FAG / NSK | |||
31 | Main spindle motor | 4x2.2KW Variable Frequency motor | |||
32 | Spindle Frequency Converter | Mitsubishi | |||
33 | Electrical Components | Schneider | |||
34 | Wiring terminal | Phoenix | |||
35 | Electric cabinet Air Conditioner | WORLDER (Wuxi ) | |||
36 | Oil Mist Purifier | BODHI ( Wuxi ) | |||
37 | Ball Screw | HIWIN (TAIWAN) | |||
38 | Linear guide rail | HIWIN (TAIWAN) | X axis uses cylindrical roller heavy load linear guide rail | ||
39 | Machine Frame Material | Whole work-piece casting | Meehanite cast iron whole piece casting, high deformation resistance, long term stable precision | ||
Hydraulic, Filtration, Cooling, Scrapes Removal System | |||||
40 | High Pressure Oil Pump | MOOG(German) * 2; Double pumps set solution | |||
41 | Max pressure | 18Mpa | |||
42 | Oil Pressure Control | ||||
43 | Max flow | 75L / Min | |||
44 | Oil Filtration | Multi grade filtering | 4 grade filtering: strong magnet + precipitation + strong magnet + filter cloth fine filtration | ||
45 | Filter fineness | 10 Um | Nylon filter cloth can repeatedly use after cleaning | ||
46 | Tank Capacity | 1000L | |||
47 | Oil Cooling | Oil cooling device (Compressor refrigerating) or Water Cooling device (Plate heat ex-changer); Equip according to customer machine quantity to save energy | |||
48 | Auto scrapes cleaner | Magnetic scrapes cleaner | Can set the start-stop interval time | ||
49 | Scrapes collect cart | Yes | Double layer trolley, upper layer for scrapes, bottom layer for oil, recycle every drop of oil | ||
Machining Accuracy | |||||
50 | Drilling slant deviation | ≤1/1000 | Length-diameter smaller than 100 | ||
51 | Drilling Size Precision | IT7～IT10 | refer to 45# steel, thermal refining | ||
52 | Drilling roughness | Ra0.4～Ra0.8 | Far higher than the industry standard Ra0.8 | ||
53 | Hole dividing Isosceles error | <0.03mm | Measure the ring die at 500mm (outer diameter) | ||
54 | Hole dividing joint error | <0.06mm | Measure the ring die at 500mm (outer diameter) | ||
Machine Power Supply (Total Power: 23KW) | |||||
55 | Main Spindle motor power | 8.8KW | With energy-saving control | ||
56 | Indexing motor power | 2KW | Servo motor for Workpiece rotary | ||
57 | Oil pump motor power | 7.5KW + 5.5 KW | Double pump set, arbitrary switched start-stop | ||
58 | Feed Servo motor power | 1.5KW | |||
59 | Oil cooler power | 3KW | Real - time temperature control | ||
Size and Weight | |||||
60 | Dimension : (L*W*H ) | 3700*2000*2700 (mm) | |||
61 | Main Machine Weight | 7500KG | |||
62 | Hydraulic system weight | 800KG | |||
