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5. Ring-die Manufacture from China Scheme
-- CNC Horizontal Countersinking Machine
Item Name: Full-automatic CNC Horizontal Countersinking Machine for Ring-die
[Mechanic Brief Description]
Self-development、 manufactured 、sold by us, This full-automatic CNC Horizontal countersinking machine for ring-die is the rare equipment presently in China which specially aimed at the countersinking process for ring die; The electric control system consists of high sensitive CNC system with variable frequency control & servo motor. The motion system consists of screw rod（ball spindle） & rail with high precision.
Equipment’s Features & Function:
l With Countersinking、Drilling Relief hole function
l Fast machining speed, fully automatic processing;
l Simple operation, no professional training required;
l Ring die size self adapt to process, no need measuring ;
l One man can operate several machines, double working efficiency;
l All the exposed lead screws and guide rails are protected with cover to extend this machine service life
l The chamfer is even and beautiful with uniform depth.
l It effectively makes up for the deficiencies countersinking by hand with different depth and low efficiency.
Vertical Series and Horizontal Series for your option:
Vertical Series: Because the ring-die is set in vertical direction and is supported by two roller-assemblies, when the ring-die rotates, the roller-assembly can slip relative to the ring-die sometimes so that the indexing isn’t very accurate. because there is the sliding phenomenon between the ring die and the supporting roller, the machining hole quality isn't very good either and holes occur a little deviation from time to time. the users will often make the adjustment. Therefore the operation is more complicate. Likely, Because of the sliding phenomenon, the ring die's rotation speed can't be very high therefore the efficiency isn't very good either.
Therefore, this vertical series are only suitable for chamfer to those finished holes with single function such as maintenance on ring-die of pellet mill.
Horizontal Series: Compared with the vertical CNC countersinking machine, our horizontal CNC countersinking machines made a great improvement on the above disadvantage. The ring-die is fixed on the universal indexing plate thus the indexing is accurate and ensures the chamfer quality to the ring-die.Despite our Horizontal CNC countersinking machine is more expensive than Vertical CNC countersinking machine , the holes’ quality and effect is much better. Besides, Our horizontal CNC countersinking machine has the following three function: chamfer , relief hole/reaming, drilling screw hole on the same fixture / holder
Key Technical Parameters(Horizontal Series):
Model | DJCKS - 800 | DJCKS - 1200 |
Horizontal Stroke | 920mm | 1420mm |
Z axis stroke | 500mm | 500mm |
Chamfer Diameter | ≤φ12 | ≤φ12 |
Ring Die Diameter | 350mm (min ID), 900mm (Max OD) | 400mm (min ID), 1400mm (Max OD) |
Ring Die Width | ≤500mm | ≤500mm |
Positioning accuracy | 0.02mm | 0.02mm |
Spindle Speed | 0-3000rpm | 0-3000rpm |
Fast Moving speed | X axis: 12000; Z axis: 10000mm/min | |
Spindle power | Taiwan Dongli brand, 2.2KW-4P | |
System language | Chinese / English | Chinese / English |
Equipment Size | 2900×1000×2565mm | 2900×1000×2565mm |
NC Control System | from www.leisai.com | from www.leisai.com |
Weight | 2200KG | 2350KG |
Power requirement | 220 / 380V, 50/60Hz | 220 / 380V,50/60Hz |
No | Main components specification | ||
1 | Taiwan Lead Screw | 2pcs | Precision grade |
2 | Taiwan Linear guide rail | 4sets | Precision grade |
3 | CNC Control System www.maxsine.com | 1set | Including 3 sets of servo drive & motor |
4 | Electric cabinet | 1 set | Schneider components |
5 | Pendant Hand-held controllers | 1 set | Convenient for drilling control |
6 | Universal indexing rotary plate | 1pc | Suit for all the die size below the diameter limit |
7 | Cooling tank | 1 set | Water pump, lubricator |
8 | Total power | 3KW | |
Remarks: 1) No Programming required,the machine has easy type of operation function, Directly input chamfer parameter. 2)Client factory power requirement (customized) | |||
Attached spare tools with machine | |||
Item | Tools | Size | QTY |
1 | Proximity switch | 1 PC | |
2 | Hex Key 1 | 1.5-10mm | 1 PC |
3 | Anchor screw | M16*40 | 4 PCS |
Range of application: This machine is used for chamfer to all kinds of holes. It can connect to multi-axis machine and process many holes once.
About the working videos, please refer to https://www.youtube.com/dashboard?o=U & https://www.facebook.com/Countersinking-machine-for-ring-die-1557812074521526
5. Ring-die Manufacture from China Scheme
-- CNC Horizontal Countersinking Machine
Item Name: Full-automatic CNC Horizontal Countersinking Machine for Ring-die
[Mechanic Brief Description]
Self-development、 manufactured 、sold by us, This full-automatic CNC Horizontal countersinking machine for ring-die is the rare equipment presently in China which specially aimed at the countersinking process for ring die; The electric control system consists of high sensitive CNC system with variable frequency control & servo motor. The motion system consists of screw rod（ball spindle） & rail with high precision.
Equipment’s Features & Function:
l With Countersinking、Drilling Relief hole function
l Fast machining speed, fully automatic processing;
l Simple operation, no professional training required;
l Ring die size self adapt to process, no need measuring ;
l One man can operate several machines, double working efficiency;
l All the exposed lead screws and guide rails are protected with cover to extend this machine service life
l The chamfer is even and beautiful with uniform depth.
l It effectively makes up for the deficiencies countersinking by hand with different depth and low efficiency.
Vertical Series and Horizontal Series for your option:
Vertical Series: Because the ring-die is set in vertical direction and is supported by two roller-assemblies, when the ring-die rotates, the roller-assembly can slip relative to the ring-die sometimes so that the indexing isn’t very accurate. because there is the sliding phenomenon between the ring die and the supporting roller, the machining hole quality isn't very good either and holes occur a little deviation from time to time. the users will often make the adjustment. Therefore the operation is more complicate. Likely, Because of the sliding phenomenon, the ring die's rotation speed can't be very high therefore the efficiency isn't very good either.
Therefore, this vertical series are only suitable for chamfer to those finished holes with single function such as maintenance on ring-die of pellet mill.
Horizontal Series: Compared with the vertical CNC countersinking machine, our horizontal CNC countersinking machines made a great improvement on the above disadvantage. The ring-die is fixed on the universal indexing plate thus the indexing is accurate and ensures the chamfer quality to the ring-die.Despite our Horizontal CNC countersinking machine is more expensive than Vertical CNC countersinking machine , the holes’ quality and effect is much better. Besides, Our horizontal CNC countersinking machine has the following three function: chamfer , relief hole/reaming, drilling screw hole on the same fixture / holder
Key Technical Parameters(Horizontal Series):
Model | DJCKS - 800 | DJCKS - 1200 |
Horizontal Stroke | 920mm | 1420mm |
Z axis stroke | 500mm | 500mm |
Chamfer Diameter | ≤φ12 | ≤φ12 |
Ring Die Diameter | 350mm (min ID), 900mm (Max OD) | 400mm (min ID), 1400mm (Max OD) |
Ring Die Width | ≤500mm | ≤500mm |
Positioning accuracy | 0.02mm | 0.02mm |
Spindle Speed | 0-3000rpm | 0-3000rpm |
Fast Moving speed | X axis: 12000; Z axis: 10000mm/min | |
Spindle power | Taiwan Dongli brand, 2.2KW-4P | |
System language | Chinese / English | Chinese / English |
Equipment Size | 2900×1000×2565mm | 2900×1000×2565mm |
NC Control System | from www.leisai.com | from www.leisai.com |
Weight | 2200KG | 2350KG |
Power requirement | 220 / 380V, 50/60Hz | 220 / 380V,50/60Hz |
No | Main components specification | ||
1 | Taiwan Lead Screw | 2pcs | Precision grade |
2 | Taiwan Linear guide rail | 4sets | Precision grade |
3 | CNC Control System www.maxsine.com | 1set | Including 3 sets of servo drive & motor |
4 | Electric cabinet | 1 set | Schneider components |
5 | Pendant Hand-held controllers | 1 set | Convenient for drilling control |
6 | Universal indexing rotary plate | 1pc | Suit for all the die size below the diameter limit |
7 | Cooling tank | 1 set | Water pump, lubricator |
8 | Total power | 3KW | |
Remarks: 1) No Programming required,the machine has easy type of operation function, Directly input chamfer parameter. 2)Client factory power requirement (customized) | |||
Attached spare tools with machine | |||
Item | Tools | Size | QTY |
1 | Proximity switch | 1 PC | |
2 | Hex Key 1 | 1.5-10mm | 1 PC |
3 | Anchor screw | M16*40 | 4 PCS |
Range of application: This machine is used for chamfer to all kinds of holes. It can connect to multi-axis machine and process many holes once.
About the working videos, please refer to https://www.youtube.com/dashboard?o=U & https://www.facebook.com/Countersinking-machine-for-ring-die-1557812074521526
